Pulse Dampener with Automatic Pressure-Compensation

ABSTRACT

A fluid pulse dampener with automatic pressure-compensation is provided. A system of chambers and channels in the dampener creates an internal feedback mechanism that increases or deceases a compensating pressure on the membrane in response to increases or decreases in the pressure of a fluid moving past the other side of the membrane. Variations of the pulse dampener allow for the input and/or output of gas flow is be restricted or increased as may be desired.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of and claims the benefit of priorityof U.S. patent application Ser. No. 14/592,722, filed on Jan. 8, 2015,the entire contents of which are incorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to pulse dampeners generally, and moreparticularly to fluid pulse dampeners that can automatically compensatefor changes in fluid pressure, and to systems and methods that use thesame.

BACKGROUND OF THE INVENTION

It is known that pressure variations or pulses may occur when fluids arepumped through conduits. These pressure variations and the resultingmechanical vibrations can disrupt the constant flow of the fluid andcause damage and wear to the pipes and connections. Moreover, suchpressure variations can disrupt or ruin downstream applications, whichmay depend on smooth, steady flow for their proper function. To addressthese problems, pulse dampeners have been developed to reduce oreliminate pulsations and vibrations in the fluids as they are pumpedthrough pressurized systems. Conventional pulse dampeners typicallycomprise a chamber or passage that is connected to the pipe or otherconduit through which the pressurized fluid flows, and an internalmechanism for absorbing and “dampening” the pulses. Conventional pulsedampeners often use internal elastic membranes which expand and contractin response to pressure changes in the pressurized fluids and therebyabsorb pulses as the fluid passes through the dampener and past themembrane.

One major disadvantage of conventional dampeners that use elasticmembranes is that often the dampener's pressure tolerance must besacrificed for low internal volumes, and vice versa. In order for such aconventional dampener to tolerate high pressures (e.g., pressures at orabove 100 psi), the elastic membrane typically must be relatively thickto prevent it from ripping or exploding under the pressure. However,thick membranes are relatively insensitive to pulsations, and thus athick membrane must have a large surface area in order to be aneffective dampener. Larger membrane surface areas unfortunately meangreater internal volumes. Conversely, a thin membrane is very sensitiveto pressure fluctuations and thus can be kept small resulting in smallerinternal volumes while maintaining good dampening results. However,conventional thin membranes often rip at high pressures, meaning thatconventional dampeners with thinner membranes cannot tolerate highpressure fluid systems.

To address these problems, methods of compensating for fluid pressurehave been developed. One such method is to use air and air pressure totry to counteract and compensate for the pressure exerted by thepressurized fluid moving through the dampener. Conventional pulsedampeners or surge suppressors that do not use elastic membranes haveincorporated air chambers such that the fluid being pumped through theconduit is allowed to compress the air in the air chamber and occupy agreater proportion of the volume of the chamber as the fluid pressureincreases. When the fluid pressure decreases, the air in the chamberexpands and returns some of the fluid from the chamber to the conduitsystem.

A problem with the above approach using one or more air chambers thatcommunicate with the fluid channel, however, is that some of the airwill likely dissolve into the fluid being pumped, thereby reducing thevolume of air in the chamber and potentially affecting the compositionof the fluid being pumped. An alternative approach that eliminates thisproblem is to use a dampening membrane that separates the fluid beingpumped through the conduit system from an air chamber used to compensatefor the fluid pressure. In such systems, the fluid exerts pressure onthe membrane, causing it to expand toward the air pressure chamber, andthe air in the chamber pushes back on the membrane to compensate forthat pressure and membrane displacement. Conventional pulse dampenersthat use this method may use a closed air chamber with a static amountof air. However, without the ability to increase or decrease the amountof air in the air chamber, the pressure and volume of the air cannot beindependently controlled. As the fluid pressure increases on one side ofthe membrane, the air in the air chamber on the other side of themembrane is compressed. The air pressure rises, while the volumeoccupied by the air is reduced. This results in a corresponding increasein the internal volume that must be filled by the fluid. Even moreproblematic is the fact that as the air volume is compressed, the pulsedampener becomes less and less effective at absorbing pulses because ittakes more and more fluid pressure to compress the remaining air by anygiven amount.

Feedback mechanisms have been developed for use with such dampeners,allowing air to be dynamically added or removed from the air chamber, inresponse to changes in the fluid pressure. Such feedback mechanismsenable the pressure in the air-chamber to be adjusted, while maintaininga roughly constant volume of air in the chamber. However, conventionalfeedback mechanisms have several limitations: They tend to be complexand use elaborate mechanical or electromechanical means, making themdifficult and expensive to manufacture and maintain.

U.S. Pat. No. 5,797,430 titled “Adaptive Hydropneaumatic PulsationDampener,” issued to Beckë et al. on Aug. 25, 1998, for example, uses anair or gas chamber to compensate for the displacement of the dampeningmembrane by the pressurized fluid. The hydropneumatic pulsation dampenerdisclosed in the Beckë et al. '430 patent, however, uses the pressurizedfluid itself to regulate the air pressure in the gas chamber. The systemcouples the hydraulic system with a gas chamber such that some of thepressurized fluid is directed into the gas chamber and exerts pressureon a membrane that encloses the gas. When the gas membrane is compressedby the fluid, it pushes air against the dampening membrane. A throttlesystem regulates how much of the fluid is directed to the gas chamber,depending on changes in pressure in the hydraulic system. Thus, higherfluid pressures, and the greater associated displacement of thedampening membrane toward the gas chamber, result in greater amounts offluid around the gas chamber membrane, which in turn causes more airpressure to be exerted on the dampening membrane against that of thefluid. Unfortunately, the use of the hydraulic fluid itself to regulatethe air pressure in this mechanism creates a huge internal volumebecause large amounts of the fluid are directed into the gas chamber andout of the hydraulic system.

U.S. Pat. No. 3,741,692, titled “Surge Suppressor for Fluid Lines” andissued to Rupp on Jun. 26, 1973, discloses a surge suppressor that usesas air chamber for auto-compensation and incorporates an inlet/outletvalve system to adjust the air pressure in the air chamber in responseto changes in the fluid pressure while maintaining the volume of air inthe air chamber. This system uses an axial rod and plungers to open thedifferent valves at the appropriate times, and has a very large airchamber.

Similarly, U.S. Pat. No. 4,556,087, titled “Pulsation Dampener” andissued to Casilli on Dec. 3, 1985, involves a complex mechanical systemfor independently regulating the pressure and volume of air in thechamber, including a large air chamber, an axial rod connection, and anon/off valve. These types of systems are intended to accommodateextremely large fluid volumes and pressures and are not ideal for adampener intended to work effectively with relatively small amounts offluid. They are also mechanically complex and expensive to manufacture.

Another example of a pulse dampener is that disclosed in U.S. Pat. No.4,629,562, titled “Pulse Dampener” and issued to Kercher on Dec. 16,1986. The Kercher patent explains that a pulse dampener may be used in aliquid chromatography system and teaches the use of a chemically inertdiaphragm and a unitized plug that has two portions, each of which hasdifferent compressibility characteristics. However, no pressure feedbackor compensation is provided for dampening pulses.

Yet another example of a pulse dampener is that shown in U.S. Pat. No.4,552,182, titled “Hydraulic Pulse Dampener Employing Two StiffDiaphragms and Nesting Members,” issued to Graham on Nov. 12, 1985. TheGraham patent discloses the use of two diaphragms, each positionedopposite a recess formed in the pulse dampener housing. The twodiaphragms are designed so that each will flex under different pressureranges. However, no pressure feedback or compensation is provided fordampening pulses.

The foregoing U.S. Pat. Nos. 5,797,430, 3,741,692, 4,556,087, 4,629,562,and 4,552,182 are hereby incorporated by reference as if fully set forthherein.

SUMMARY OF THE INVENTION

The present disclosure provides a membrane-based pulse dampener thatuses air pressure to compensate for the pressure variations of a fluidmoving through the pulse dampener, and methods for using the same.Generally, the dampener in an embodiment as disclosed herein uses asimple, inexpensive feedback mechanism to increase or decrease theamount of a gas (such as air) in a chamber in response to changes influid pressure. By dynamically changing the amount of the gas in thechamber, the pressure can be changed to compensate for fluid pressurevariations, while maintaining a constant, or near-constant chambervolume. The features of the present disclosure make it an effectivepulse dampener for pressurized fluid systems across a large range ofpressures, and therefore useful in a wide variety of applications. Inaddition, the present disclosure provides a system that has a smallfootprint, and a very small internal volume, enabling it to be used insystems where both size and the amount of internal volume must beminimized. The present disclosure provides for a pulse dampener having amain body through which a fluid flows and a pneumatic cover that isattached to the main body and provides the air pressure compensationmechanism. As with conventional membrane-based dampeners, the main bodyof the dampener may comprise a fluid input port and a fluid output portthat can be attached and secured to other components of a system, suchas a pump connected to the fluid input port, and a central channelthrough the dampener that connects the input port to the output port sothat a fluid can pass through the dampener. There can be a plurality ofgaps or openings in the channel, which are covered by at least oneelastic membrane. The membrane can be made of a desired material andhave a desired thickness. The membrane may be comprised, for example, ofnatural rubber, silicone rubber or Santoprene. In harsher chemicalenvironments (such as those in which the fluid is a corrosive chemical),EPDM, Viton, Kalrez, and Pharmed might be appropriate materials. Themembrane functions to absorb and dampen the pulses in the fluid flowingthrough the dampener. On the other side of the membrane, sandwiching themembrane with the main body of the dampener, can be a pneumatic cover.

The pneumatic cover can be used to provide an air pressure compensationfeature. In one embodiment, there are two open-ended chambers defined bythe pneumatic cover that is adjacent to the membrane, such that themembrane covers or encloses the two chambers when the entire pulsedampener is assembled. These chambers can be located at the samepositions on the membrane that the gaps or openings in the fluid channelare located. In other words, the membrane can be exposed and deflectedinto the fluid channel or the chambers in the same locations. Theenclosed chamber that is closest to the input port of the main body canserve as a dampening chamber.

The dampening chamber in some embodiments may contain within it amembrane stop. In such an embodiment, when the pressurized fluid flowsinto the fluid input port and across the outside of the dampeningchamber, the membrane expands into the dampening chamber and dampens thefluid pulses. The membrane stop can prevent the membrane from expandingpast a certain point. In such an embodiment, the membrane stop may haveat least one small hole, and can have a plurality of small holes, in itthat allow air to pass through it unimpeded.

In certain embodiments, on the other side of the fluid channel andlocated between the dampening chamber and the fluid output port isanother chamber, which can be referred to as an air pressure bufferchamber. In such an embodiment, this buffer chamber is in fluidcommunication with the dampening chamber via a small channel. In certainembodiments, the air pressure buffer chamber has on the side oppositefrom the dampening chamber an air input port, which opens and exposesthe air pressure buffer chamber to the atmosphere. A pressurized airsource may be connected to the pneumatic cover at the air input port,which can provide a source of the air pressure used to compensate forthe fluid pressure.

In this particular embodiment, the other chamber in the pneumatic coverthat is adjacent to the membrane is the variable-restrictive element(“VRE”) chamber. This VRE chamber is located between the fluid outputport in the main body and the dampening chamber, and it is connected totwo channels within the pneumatic cover: a channel that connects it tothe air pressure buffer chamber, and a channel that connects it to anair output port in the pneumatic cover. The air output port opens up tothe atmosphere at the surface of the pneumatic cover in this particularembodiment

In one embodiment, when a pressurized fluid passes through the main bodyof the dampener, it first pushes against the portion of the membraneabove the dampening chamber, causing the membrane to deflect or expandinto the dampening chamber toward the membrane stop. As the fluid passesacross the portion of the membrane located above the VRE chamber, itcauses that portion of the membrane to deflect or expand into the VREchamber. The part of the membrane that expands into the VRE chamber mayeventually, depending on several variables, expand far enough so as toobstruct the two channels or passages that connect the VRE chamber tothe air pressure buffer chamber and air output port. When thisobstruction occurs, wholly or partially, pressurized air being pumpedinto the air pressure buffer chamber through the air input port beginsto build in the air pressure buffer chamber because it can no longerpass through the channels to the VRE chamber and then out of thedampener via the air output port. This increasing air pressure pushesback against the membrane deflected info the dampening chamber, pushingor deflecting it in the opposing direction of the fluid pressure'sdisplacement and pushing the membrane back towards its equilibrium orneutral position, and away from the membrane stop. The increase in airpressure also causes an increase in pressure on the membrane that iswholly or partially occluding the channel that connects the VRE chamberto the air pressure buffer chamber, causing the membrane deflected intothe VRE chamber to be pushed or deflected towards its equilibriumposition as well. Essentially, the more the fluid pressure builds up inthe main body of the dampener as the fluid passes through the fluidchannel, the more the membrane covering the VRE chamber occludes the airflow lutes and out of the VRE chamber, and the higher the compensatingair pressure in the air pressure buffer chamber becomes.

In certain embodiments, features of the present disclosure can bemodified or features added to achieve desired results and optimize theeffectiveness of the dampener. For example, in one particularembodiment, two separate membranes can be used—one above the dampeningchamber, and a separate one above the VRE chamber. This approach allowseach membrane to be optimized to achieve distinct or unique purposes.For example, different materials can be used for the two membranes orone membrane can be thinner while the other thicker and more resistantto small changes in fluid pressure. Similarly, the main body andpneumatic cover of the pulse dampener can be made of different materialsif desired. In addition, the materials of which the main body andpneumatic cover are made can be selected based on the intendedapplication of the pulse dampener. For example, for a pulse dampenerintended for use is high pressure applications using acidic or corrosivechemicals in the fluid, a stainless steel body and cover may be desired,whereas a less expensive material such as acrylic could be used in otherapplications. In another embodiment, the pulse dampener may comprise asingle, unitary body piece instead of having a body and pneumatic coverattached to one another.

In some alternative embodiments, the membrane or membranes can besandwiched between the main body of the dampener and the pneumaticcover. However, this sandwiching can lead to the wrinkling of themembranes or cause other deformities in the membranes which lessen theireffectiveness. Thus, in other alternative embodiments, the membranes maybe stretched over concentric rings, causing them to form seals over thedampening and VRE chambers. This can be achieved by having a series ofthree concentric rings wherein the membrane is placed over the middlering and pushed down on either side of that ring by an outer and aninner ring. The outer ring holds the membrane in place over the middlering, and the pushing down of the inner ring on the membrane over thedampening or VRE chamber causes it to form a seal over that chamber. Therings can either be integrated into the main body and pneumatic coverthemselves, or be included as a separate piece of the fully assembleddampener.

In certain embodiments, restrictive elements can be provided andattached to the air input port and/or the air output port to optimizeair flow and control the air pressure in the chambers. Adding one ormore restrictive elements to the air input port can limit the input flowrate of air, thereby preventing pressure from building up in the airpressure buffer chamber too rapidly when the VRE chamber begins toocclude. Providing one or more restrictive elements attached to the airoutput port can limit both input and output air flow and can helpprevent sudden de-pressurization of the air pressure buffer chamber,which may occur if the pressure in the liquid channel decreases toorapidly. The addition of one or more restrictive elements to the airoutput port, however, may raise the zero-liquid-flow pressure in the airpressure buffer chamber. This, in turn, can push the membrane in thedampening chamber towards the fluid channel, making the system lesseffective.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a cross-section view of a pulse dampener in accordance withthe present disclosure.

FIG. 2 is a cross-section view of a pulse dampener in accordance withthe present disclosure.

FIG. 3 is a cross-section view of a pulse dampener in accordance withthe present disclosure comprising two separate membranes.

FIG. 4 is a cross-section view of a poise dampener in accordance withthe present disclosure which comprises concentric rings.

FIG. 5 is a cross-section view of a pulse dampener in accordance withthe present disclosure comprising restrictive elements.

FIGS. 6A, 6B, and 6C are top views of alternative shapes of chamberswhich can be used in a pulse dampener in accordance with the presentdisclosure.

DETAILED DESCRIPTION

An example of a fluid pulse dampener 25 in accordance with the presentdisclosure and having an integrated air pressure compensation mechanismis shown in FIG. 1. The dampener 25 comprises two primary components: amain body 1 and a pneumatic cover 2. The main body 1 has an input port5, output port 10, and fluid channel 6. When the dampener 25 is attachedto a pressurized conduit system (not shown), fluid enters the dampener25 at input port 5, flows through fluid channel 6, and eventually exitsthe main body of the dampener at an output port 10. The fluid is usuallya liquid, but can also be a mixture of liquid and one or more gases, orcan consist of a gas. Those skilled in the art will appreciate that thefluid can be of almost any type of liquid or gas. An elastic dampeningmembrane 3 is located between the main body 1 and the pneumatic cover 2.On a first side adjacent to the pneumatic cover 2, the elastic membraneencloses two open spaces or chambers defined by the pneumatic cover 2; adampening chamber 7 and a variable-restrictive element (“VRE”) chamber9. The side of the elastic membrane that is adjacent to the main body 1is exposed to the fluid channel 6 such that fluid passing through thechannel 6 comes into contact with the elastic membrane 3 at the twolocations that are directly above the dampening chamber 7 and VREchamber 9. Thus, the membrane 3 separates the fluid in the channel 6from the dampening chamber 7 and from the VRE chamber 9.

As shown in FIG. 1, the dampening chamber 7 is connected via a smallchannel to an air pressure buffer chamber 13. The dampening chamber 7 isin fluid communication with the buffer chamber 13 via this channel.There is a membrane stop 11 located within the dampening chamber 7. Theair pressure buffer chamber 13, in turn, has an air input port 12, whichcan be connected to a pressurized air source. When air enters the airpressure buffer chamber 13 through the air input port 12, it passesthrough an air passage 14 into the VRE chamber 9. The air then flowsfrom the VRE chamber 9 through another air passage 15, through an airoutput port 16, and out of the dampener 25. Those skilled in the artthat the references to “air” herein reflect the situation in which pulsedampener 25 is open to the local atmosphere (which may be air, or insome applications may be a mix of gases that differs from the mix ofgases in the atmosphere), or where pressurized air is used. However,although “air” is used herein for convenience, those skilled in the artwill appreciate that other gasses or gas compositions may be used and,in some applications, a liquid may be used.

The dampener 25 as shown in FIG. 1 can be said to be in a resting,neutral or equilibrium state. This is because the membrane 3 is notbeing pushed into, or deflecting into or away from, or being pushed ordeflected out of or away from, either dampening chamber 7 or the VREchamber 9. The main body 1, as well as pneumatic cover 2 of the dampener25 can be made of just about any rigid material or materials, includingfor example plastics, metals, ceramics, and so forth, includingcombinations of these types of materials. Lower cost materials arehelpful in order to keep expenses and costs down, especially when thosematerials work well with the intended chemical environment for a givenapplication of the dampener 25. For aqueous solutions, for example,acrylic could be a good material for the body 1. For harsher chemicalenvironments, high-performance thermoplastics such as cyclic-olefinpolymers and co-polymers, polysulfone, polyphenylsulfone, PEEK, and PTFEare examples of materials that may be used for the body 1. For certainhigh pressure applications, materials such as ceramics and stainlesssteel or other stiff metals may be most useful for the body 1. In oneparticular embodiment, the main body 1 and the pneumatic cover 25 can bemanufactured by the use of additive manufacturing techniques.Stereolithography, for example is an additive manufacturing technique inwhich a solid object is made by successively printing thin layers of oneor more materials on top of one another in a selected pattern. It willbe appreciated that body 1 and cover 2 may be a unitary piece, or (asshown) may be separate from one another. In addition, differentmaterials may be used for the body 1 and the cover 2 if desired.

The pulse dampener 25 of FIG. 1 is shown in an active (or deflected)state in FIG. 2. (Generally, like elements in the Figures retain thesame numbers throughout this disclosure for more convenient reference.)As fluid enters the main body 1 of the dampener 25 and passes throughthe fluid channel 6, the pressure in the fluid channel 6 increases,causing the elastic membrane 3 to expand into the damping chamber 7toward the membrane stop 11. The pressurized fluid then passes acrossthe portion of the membrane 3 located above the VRE chamber 9, causingthat portion of the membrane 3 to expand into the VRE chamber 9. As themembrane 3 expands into the VRE chamber 9, the membrane 3 partiallyoccludes the air flow into and out of the VRE chamber 9 by wholly orpartially obstructing air passages 14 and 15, such as shown in FIG. 2.The degree of obstruction of the passages 14 and 15 by the membrane 3can depend on several factors, including the size and depth of the VREchamber 9, the surface roughness of the VRE chamber 9 at the location ofair passages 14 and 15, and the surface roughness and stiffness of themembrane 3. As the VRE chamber 9 is occluded, the air pressure builds upin the air pressure buffer chamber 13 and air then flows into thedampening chamber 7, pushing back against the membrane 3 in thedampening chamber 7. In so doing, the air pressure pushes the membrane 3that has expanded into the dampening chamber 7 back towards itsequilibrium position (shown in FIG. 1) and away from membrane stop 11.The air pressure also pushes hack on the membrane 3 in the VRE chamber 9after passing through air passage 14 until an equilibrium air flow isestablished. The greater the pressure of the fluid passing through thefluid channel 6, the more the membrane 3 in the VRE chamber 9 occludesthe flow paths 14 and 15, and the higher the compensating air pressurein the air buffer chamber 13 becomes.

In one embodiment, the depth of the VRE chamber 9 (and therefore itsvolume) is kept small so that minimal fluid pressure in the fluidchannel 6 will cause occlusion of air passages 14 and 15, and thus airpressure compensation will begin at lower fluid pressures. In this or analternative embodiment, restrictive elements (not shown in FIG. 2) canalso be placed in the air input port 12 and/or air output port 16 tooptimize the air flow. Adding a restriction element to the input port 12limits the input flow rate of air, preventing pressure from building upin the air pressure buffer chamber 13 too rapidly when the membrane 3moves info the VRE chamber 9 and the VRE chamber 9 begins to occlude.Adding a restrictive element to the output port 16 limits both input andoutput air flow and can help prevent sudden de- pressurization of theair pressure buffer chamber 13 that may occur if the pressure in thefluid channel 6 decreases too rapidly.

In certain embodiments, instead of a single membrane 3 (as shown inFIGS. 1 and 2) a separate dampening membrane 3 a and a VRE chambermembrane 3 b can be used. Using separate membranes allows for theselection of each with properties that can be tailored to make themappropriate for their unique and distinct functions. Such an embodimentof a pulse dampener 30 with separate membranes 3 a and 3 b is shown inFIG. 3. The pneumatic cover 2 can be identical to that in FIGS. 1 and 2except that there are two distinct membranes: a dampening membrane 3 aand a VRE membrane 3 b. In this embodiment, for example, the dampeningmembrane 3 a may be manufactured to be very flexible so that it respondsto small pressure pulses and has good dampening power, whereas the VREmembrane 3 b may be stiffer so that it reacts quickly to changes inpressure in the fluid channel 6 and air buffer chamber 13.

One example of a useful dampening membrane is a 0.020 inches thicksilicone membrane with a Shore 35 A durometer measurement. If a stifferVRE membrane is desirable, however, such as in situations where a quickreaction to pressure changes is desired, a suitable membrane could be a0.0625 inches thick Santoprene membrane with a Shore 50 A durometermeasurement. Those skilled in the art will appreciate that othermaterials and other durometer measurement values may be desired, such asfor different applications. For example, in harsher chemicalenvironments (e.g., the fluid in channel 6 consists of a corrosivechemical, acid, or the like), EPDM, Viton, Kalrez, and Pharmed may bebetter-suited materials than either silicone or Santoprene for themembranes 3 a and 3 b.

While some embodiments of the present invention may have the singlemembrane 3 or two separate membranes 3 a and 3 b sandwiched between theflat portions of the main body 1 and pneumatic cover 2, otherembodiments may use stretched membranes to prevent the membranes fromdeveloping wrinkles or other deformities that may affect performance.For example, stretched membranes can be achieved through the use ofconcentric rings in certain embodiments. A pulse dampener 35 thatincorporates concentric rings for stretching the dampening and VREmembranes 43 and 19, respectively, is shown in FIG. 4. As shown in FIG.4, the main body 1 of the pulse dampener 35 has two pairs of ringprotrusions 91 and 93. Rather than having a flat surface adjacent to themain body 1, the pneumatic cover 2 also has protrusions 95 and 96 in theform of a raised dampening chamber ring 95 surrounding one end of thedampening chamber and a raised VRE chamber ring 96 surrounding one endof the VRE chamber 9. The ring protrusions 91 and 93 on the main bodyare larger in diameter but concentric with the dampening chamber ring 95and VRE chamber ring 96, respectively, and adapted such that when themain body 1 and pneumatic cover 2 are tightly fitted together in theassembly of the pulse dampener 35, middle ring 91 fits around dampeningchamber ring 95 and middle ring 93 fits around VRE chamber ring 96 asshown in FIG. 4. During assembly of the dampener 35, the dampeningmembrane 43 and VRE membrane 19 are laid across the middle rings 91 and93, respectively. Then, two outer rings 90 and 92, which are slightlylarger in diameter but concentric with the middle rings 91 and 93,respectively, are placed on top of the membranes 43 and 19,respectively, thereby capturing the membrane 43 between outer ring 90and middle ring 95, and capturing membrane 19 between the outer rings 92and middle ring 93. The pneumatic cover 2 is then put into place suchthat the dampening chamber ring 95 pushes the dampening membrane 43 downflat and forms a seal around the dampening chamber and the VRE chamberring 96 pushes the VRE membrane 19 down flat and forms a seal around theVRE chamber 9. In one particular embodiment, the concentric ring pairs91 and 95 and 93 and 96, respectively, are integral with the main body 1and pneumatic cover 2, respectively, as shown in FIG. 4 and describedabove. However, concentric ring pairs 91 and 95 and 93 and 96,respectively, may also be used in a single membrane embodiment. In suchan embodiment (not shown), there would be a single set of threeconcentric rings surrounding both the dampening chamber and VRE chamber.Moreover, separate concentric rings that are not integrated into themain body and pneumatic cover of the dampener can be used to stretch themembrane or membranes used in alternative embodiments if desired.

Still referring to FIG. 4, the pulse dampener 35 includes anintermediate or middle passage 8 as a portion of the passageway 6. Asshown in FIG. 4, the middle passage 8 extends away from the pneumaticcover 2 and towards the exterior of the main body 1. Those skilled inthe art will appreciate that the use of the middle passage 8 may allowfor easier manufacturing of the main body 1, and can also be used toadvantage by adapting the length, size, and shape of the middle passage8 as may be desired, such as to maintain a certain volume for the fluidbetween the chambers 9 and 7, to mix the fluid, and the like.

Referring now to FIG. 5, a cross-sectional view of another embodiment ofa pulse dampener 45 in accordance with the present disclosure isprovided. Like features and components in FIG. 5 have the same numbersas indicated in the other illustrations. Pulse dampener 45 may be likethe pulse dampener 25 shown in FIG. 1, except that pulse dampener 45 hasrestrictive elements 60 and 80 which are connected to the air input port12 and the air output port respectively. (Although not shown in FIG. 5,the pulse dampener 45 could also have just one of restrictive elements60 and 80 if so desired.) The restrictive element 60 limits the flow ofair into the air buffer chamber 13. This helps prevent pressure frombuilding up too rapidly when the VRE chamber 9 begins to occlude frommovement of the membrane 3. The restrictive element 80 helps limit boththe inflow and outflow of air and helps prevent the suddendepressurization of the air buffer chamber 13 that may occur if thepressure in the fluid channel 6 drops too quickly. Those skilled in theart will appreciate, however, that adding restrictive element 80 canalso raise the zero-liquid-flow pressure in the air buffer chamber 13which, in turn, has the potential effect of pushing membrane 3 in thedampening chamber 7 towards the fluid channel 6. When this happens, thepulse dampener 45 is likely to be less effective at dampening pulses inthe fluid flowing through fluid channel 6. It is therefore usuallypreferred to operate the pulse dampener 45 with restrictive element 60,but not with restrictive element 80.

FIG. 5 also shows restrictive element 40, connected to fluid output port10. This restrictive element 40 may be used to limit the flow of fluidthrough the passage, 6, thereby generating additional pressure withinthe fluid channel 6, in response to fluid flow than would be otherwisegenerated. This is especially useful if the pulse dampener 45 isconnected to a system that has low internal resistance to low.

As shown in FIG. 5, restrictive elements 40, 60 and 80 are all providedby coiled tubing, which can be flexible and of an inner-diameterselected to provide greater or lesser restriction of air flow as may bedesired for a given application of dampener 45. It will be appreciatedthat any restrictive elements 40, 60 and 80 could be provided by tubingor capillaries, by an orifice, or by any other means of restricting theflow of fluid in a way that causes the pressure in the dampener 45 torise when the flow rate in the dampener 45 rises. In one particularembodiment, the restrictive elements 40, 60 and 80 can be PEEK or FEPtubing having an outer-diameter of 1/32″ or 1/16″, and having aninner-diameter of between 0.004 thousandths of an inch and 0.020thousandths of an inch. Of course the tubing, capillaries, or orificecould also be made of other materials, like stainless steel, glass, oraluminum.

Those skilled in the art will appreciate that the pulse dampeners shownand described herein may vary in size and shape as may be desired forvarious applications. For example, those skilled in the art willappreciate that pulse dampeners 25, 30, 35, and 45 (as shown in FIGS.1-5) can be used in a variety of different applications and under avariety of different conditions. Pulse dampeners 25, 30, 35, and 45 canbe used in systems with a fluid pressure of anywhere between 0 to atleast 100 psi or so, and/or in systems with a fluid flow rate throughthe pulse dampener of anywhere from 0 to 1000 microliters or so perminute. Such pulse dampeners can also be used in systems with muchhigher fluid pressures, including those with pressures from 100 psi to10,000 psi or so. In addition, pulse dampeners in accordance with thisdisclosure typically can be used in systems in which the pulse size ofthe fluid is anywhere from 0 to 50 microliters or so. In one particularembodiment, the pulse dampener of the present disclosure may include avolume of anywhere between 100 or so microliters to 1000 or somicroliters for the fluid (depending to some extent on the size of thedampener and also whether or not the membrane in contact with the fluidis stretched (and in an active state) or at a neutral position notdeflecting towards or away from the dampening chamber (and in a restingstate). Of course, those skilled in the art will also appreciate that,depending on the selection of materials, and the size and shape of thepulse dampener and its features as shown and described in thisdisclosure, pulse dampeners in accordance with the present disclosurecan find successful application in situations involving even higherpressures, flow rates, and pulse sizes than those noted above.

The size and shape of the dampening chamber of my pulse dampener inaccordance with the embodiments of the present disclosure (as well asthe VRE chamber and the fluid channel) can be selected and adapted forthe pulses that it is intended to dampen in a particular application. Ingeneral, to minimize the fluid volume respired in the dampener, thechamber should be kept small while still achieving the desired degree ofdampening. This often can be achieved by using a thin, flexible membranethat is highly responsive to pressure pulses. In addition, the volume ofthe air pressure buffer chamber and the air flow rate at the input portcan be selected for a given application. The size and shape of the VREchamber, may also be tailored to make the pulse dampener more or lessresponsive to small changes in pressure and/or pulse. The depth of theVRE chamber, for example, can affect how much pressure is needed toinitiate the air pressure compensation mechanism. If the VRE chamber isvery shallow, then small amounts of pressure and the correspondingslight expansion of the membrane into the VRE chamber can result in theair channels being occluded, whereas a deeper VRE chamber typically willrequire greater displacement of the membrane (all other things beingequal) to obstruct the air flow and initiate the air pressurecompensation. Similarly, the composition of the membrane can affect howmuch pressure is needed for the membrane to occlude the air pathwaysinto and out of the VRE chamber.

While the pulse dampener in one embodiment may be used with an externalsource of air pressure, there is nothing to prevent such a dampener frombeing used as a conventional pulse dampener if a pressurized air sourceis unavailable. The membrane stop can prevent the membrane fromexpanding until it bursts if no compensating air pressure is appliedthrough the air input port. When used with no source of pressurized air,for example, the air output port may be optionally plugged with a plugadapted to the size and shape of the air output port, and the air inputport may be optionally used as a weep hole to convey liquids away fromthe device with a tube in the event of unexpected fluidic leaks.

In another embodiment, a method is provided in which a pulse dampener inaccordance with the figures and the foregoing disclosure is used. Insuch a method, the steps can include the following: a pulse dampener inaccordance with the disclosure is provided, a first end of a first tubeor other fluid conduit is connected to a fluid input port of thedampener, with the other end of the tube connected to a pumping system,and a first end of a second tube or other fluid conduit is connected toa fluid output port of the dampener, a first end of a third tube orother fluid conduit is connected to an air inlet port of the dampener,having the other end of the third tube connected to a source ofpressurized fluid, such as air or another gas, and a first end of afourth tube or other fluid conduit is connected to an air outlet port ofthe dampener, a fluid is pumped through the first tube and enters thedampener through the fluid input port and passes across a membrane inthe dampener, with the membrane deflected into a dampening chamber inthe dampener by the pressure of the fluid and, in response to pressurefrom the pressurized gas in the dampener, deflected back out of thedampening chamber and thereby dampening pulses in the fluid as the fluidpasses through the dampener. As noted above, the dampener includes avariable-restrictive-element chamber and an air buffer chamber so that,as the fluid passes across a membrane over the VRE chamber, the membranedeflects into the VRE chamber and occludes, wholly or partially, thechannel between the VRE chamber and the air buffer chamber, which inturn is connected to the dampening chamber and thus exerts a force onthe membrane towards the fluid channel and away from the dampeningchamber.

Pulse dampeners in accordance with the present disclosure can be used ina wide variety of applications. For example, the pulse dampeners of thepresent disclosure can be used in analytical instruments and biotechsystems (e.g., liquid or gas chromatography, ion chromatography, massspectrometry, micro-chromatography, biochemical detection, biologicalsensing, drug discovery, drug delivery, molecular separation,proteomics, opto- fluidics, and the like), in in-vitro diagnostic (IVD)systems (e.g., flow cytometry, and clinical chemistry analyzers,including systems that do testing or analysis of blood, urine, DNA orthe like, for medical and healthcare applications), and in systems usedin industrial applications, such as those in which food products,potable liquids (e.g., milk, water, soft drinks, alcoholic beverages,orange juice, lemonade, and other drinks), air, other liquids, or otherfluids are pumped and/or tested. Those skilled in the art willappreciate that pulse dampeners of the present disclosure may be used instill other applications.

Those skilled in the art will also appreciate that differentapplications often use different types of pumping mechanisms, and thepulse dampener shown and disclosed herein can be used with differenttypes of pumping mechanisms. For example, conventional peristaltic andpiston pumps often are used in systems to pump a fluid through thesystem. Such conventional peristaltic and piston pumps can generateunwanted fluctuations in the pressure of the fluid as it flows from thepump, which in turn may lead to turbulent fluid flow instead of laminarfluid flow. Accordingly, pulse dampeners of the present disclosure canbe successfully used in connection with pumps which may generatepressure fluctuations, including peristaltic and piston pumps, as wellas gear pumps, syringe pumps, membrane pumps, pressure-driven pumps, andelectrosmotic pumps.

Those skilled in the art will appreciate that pulse dampeners like thoseshown and described above can vary as to size, shape, and dimensions,and can vary as to the materials used for the various components andfeatures as may be desired for a given application. For example, thedampening chamber may be circular, elliptical, or generally shaped likean eye as shown in FIGS. 6A-6C, respectively. In addition, any or all ofthese shapes may be used with a hemispherical shape of the dampeningchamber as shown in FIG. 4 or a cylindrical shape as shown in FIGS. 1-3.In addition, those skilled in the art will appreciate that the pulsedampeners shown can be easily adapted for orientations different thanthose shown and described above for a given application if desired.Thus, references herein to terms such as “top,” “bottom, “right,”“left,” “above,” “below,” and the like are merely used for conveniencewith respect to the illustrations in the figures and are not limiting ofthe scope of the invention.

Those skilled in the art will further appreciate that the pulse dampenerof the present disclosure has a number of advantages. The pulsedampeners of the present disclosure do not require complex mechanical orelectrical systems as part of a feedback or control mechanism fordampening pulses. Thus, the pulse dampeners of the present disclosurecan be manufactured more easily and more cheaply.

In addition, the pulse dampener of the present disclosure does notintroduce a relatively large internal volume into the system, but stillprovides excellent dampening characteristics across a wide range ofpressures and flow rates. These advantages and still others will beapparent to those skilled in the art in view of the embodiments shownand described in this disclosure.

The foregoing detailed descriptions and disclosure are only illustrativeand by way of examples. Those skilled in the art will appreciate thatthe foregoing embodiments can be changed and arranged in different ways,and can be implemented in a variety of ways, all without going beyondthe scope and spirit of the invention which is set forth in the claimsbelow. In addition, while the foregoing disclosure has used a particulartype of pulse dampener as an example, those skilled in the art willappreciate that the systems and methods described herein will finduseful application in a variety of fields in which the presentdisclosure may be useful. Thus, it will be appreciated that theforegoing descriptions and the figures are illustrative only, and notlimiting.

We claim:
 1. A method of dampening a pulse, comprising the steps of:providing a pulse dampener having a body having an elongated channelextending therethrough and having a first inlet port at a first end ofthe channel and a second outlet port at a second end of the channel,wherein the first inlet port is adapted for connecting to a source offluid, and wherein the channel has a first opening to a dampeningchamber and wherein the channel has a second opening to a secondchamber, and wherein said body has a buffer chamber, wherein the bufferchamber is in fluid communication with the dampening chamber and thesecond chamber, and wherein the buffer chamber is in fluid communicationwith a second inlet port adapted for connection to a source ofpressurized gas, having a second outlet port in fluid communication withthe second chamber, and also having at least one elastic membraneelement adjacent to a portion of the fluid channel, wherein the at leastone elastic membrane element covers the first and second openings;connecting the first inlet port of the pulse dampener to a fluid source;connecting the first outlet port of the pulse dampener to a first end ofa first tube; connecting a first end of a second tube to the secondinlet port of the pulse dampener; pumping a fluid under pressure intothe first inlet port; and providing pressurized gas to the second inletport of the pulse dampener through the second tube, thereby dampeningpressure variations in the fluid by movement of the at least onemembrane element of the pulse dampener in response to the pressurevariations in the fluid.
 2. The method according to claim 1 wherein thepressurized gas comprises pressurized air with a pressure of from 0 psito 100 psi.
 3. The method according to claim 1 wherein the fluidpressure is in the range from 0 psi to 100 psi.
 4. The method accordingto claim 1 wherein the fluid comprises a liquid.
 5. The method accordingto claim 1 wherein the fluid pressure is in the range from 100 psi to10,000 psi.
 6. The method according to claim 1 wherein a fluid flow ratethrough the pulse dampener is in the range from 0 to 1000 microlitersper minute.
 7. The method according to claim 1 wherein a pulse size ofthe fluid is in the range from 0 and 50 microliters.
 8. The methodaccording to claim 1 wherein the fluid comprises a liquid and at leastone gas.
 9. The method according to claim 1 wherein the fluid comprisesa gas.
 10. The method according to claim 1 wherein a membrane stop islocated within the first chamber.
 11. The method according to claim 1wherein the body and the pneumatic cover comprise one or more ofplastics, metals, and ceramics.
 12. The method according to claim 1further comprising the step of manufacturing at least a portion of thebody and the pneumatic cover with additive manufacturing techniques. 13.The method according to claim 1 wherein the body and pneumatic covercomprise one unitary piece.
 14. The method according to claim 1 whereinthe body and pneumatic cover comprise separate pieces.
 15. The methodaccording to claim 1 wherein the elastic membrane is comprised of afirst elastic membrane located over the first chamber and a secondelastic membrane located over the second chamber which is stiffer thanthe first elastic membrane.
 16. The method according to claim 1 whereinthe at least one or more elastic membranes are stretched through the useof concentric rings by providing two pairs of ring protrusions on thebody of the pulse dampener and two pairs of raised rings on thepneumatic cover wherein the ring protrusions on the body are larger indiameter but concentric with the raised rings such that when the bodyand pneumatic cover are tightly fitted together, the raised rings fitaround the ring protrusions, forming a seal around the first chamber andthe second chamber.
 17. The method according to claim 1 wherein thefirst chamber may comprise a circular, elliptical, or eye shape.
 18. Themethod according to claim 1 wherein the first chamber may comprise ahemispherical or a cylindrical portion.